CLUTCH ASSEMBLY LINE
Provide Requirements
Customer provides the product models, production scale and output capacity.
Evaluation
BCF confirms whether the products are mature mass-produced models and evaluate whether custom development is needed.
Preliminary Plan
If there is no new customized development, we provide an overall plan including equipment and tooling budget, minimum plant area, number of workers, etc. for customer confirmation.
Confirm & Sign
The customer confirms the plan, signs the agreement.
Detailed Plan
BCF provide a complete detailed plan including budget, equipment list, workshop area, production process, staffing, maximum capacity and other details.
How BCF support to set up clutch assembly line?
How to assemble clutch driven plate in 5 stations?
Press-riveting & fixing
retainer + springs + hub + cushion pcs w/facings
4
Place retainer, spring, hub, clutch facing with fixed cushion pieces, rivets, etc., and then using hydraulic press to rivet them all together at once.
Workers
Workers
Install rivets
Precise placement of industrial-grade rivets onto the clutch facing.
Press-riveting clutch facing + damping plates
Firstly place the clutch facing, then place the cushion plates one by one, and finally use hydraulic press to rivet them together.
1 Operator
2 Operator
Output
Output
200 units/day
2
200 units/day
1
Output
Press-riveting another piece of facing
200-300 units/day
3
1-2 Operator
Place clutch facing with fixed cushion pieces, place another piece of facing+rivets, and then press-reveting together.
Workers
Workers
1 Operator
200 units/day
Output
Testing
5
Performance testing of clutch driven disc
Workers
1 QC Specialist
Output
All finished units
How to assemble clutch pressure plate in 4 simple steps
Press-riveting drive straps onto the clutch cover
🛠️ Eqpt: 1×100-ton hydraulic press
⚙️ Aux: 1×lifting machine (optional)
🧰 Mold: 1×Pressure plate riveting mold
🧩 CKD Parts: Pre-assembled cover, pressure plate, etc.
👷 1-2 operator
📊 ≥200 units/day
Press-riveting clutch cover + pressure plate, fix diaphragm spring + support ring, integrated into one unit
🛠️ Eqpt: 1×100-ton hydraulic press
⚙️ Aux: 1×lifting machine (optional)
🧰 Mold: 1×Pressure plate riveting mold
🧩 CKD Parts: Pre-assembled cover, pressure plate, etc.
👷 1-2 operator
📊 ≥200 units/day
2
1
Dynamic Balance Test
3
🛠️ Eqpt: 1×Dynamic balance inspection device
⚙️ Aux: 1×lifting machine (optional)
👷 1-2 people |
📊 ≥200 units/day
Low investment, Easy operation, Daily output ≥200 Units !
PerformanceTest
4
🛠️ Eqpt: 1×General parameter testing device
⚙️ Aux: 1×lifting machine (optional)
👷 1-2 people
📊 ≥200 units/day
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