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Created on 06.02
Breaking Hammer Welding Robot Workstation | 6 Axis Automatic Welding Robot
The Breaking Hammer Welding Robot Workstation is a high-precision, fully automatic robotic welding system designed for mass and high-standard metal welding production. Integrated with a high-performance 6-axis industrial robot, high-power welding power source, multi-axis moving rotation arm, high-precision positioner and customized fixture system, this workstation realizes full-automatic, high-efficiency and stable arc welding operations. With excellent repetitive positioning accuracy and large load capacity, it is widely applicable for breaking hammer workpiece welding and various heavy-duty metal component welding projects. All equipment configurations can be customized according to customer workpiece processes and production demands.
Detailed Product Specifications
1. Robot System
- Robot Model: M-20
- Robot Axes: 6 axes
- External Axes: 7 axes
- Working Radius: 1811mm
- Rated Load: 20Kg
- Welding Power Source: PowerWave 455M
- Rated Welding Current: 450A
2. Rotation Arm Parameters
- X-axis Travel: 5370mm
- Y-axis Travel: 980mm
- Z-axis Travel: 1170mm
- Positioning Repeatability: ±0.1mm
3. Welding Positioner Parameters
- Tilt Angle: ±360°
- Rotation Angle: ±360°
- Positioning Repeatability: ±0.1mm
- Maximum Tool Length: 2000mm
- Maximum Swing Diameter: 1200mm
- Load Capacity: 1.5T
4. Custom Fixture
- The workstation fixture is professionally customized based on customer workpiece drawings and actual production requirements, ensuring perfect fitting, stable clamping and no deformation during high-precision welding.
5. Overall Dimension
- Overall Space Size (L*W*H): 10.42m * 4.5m * 3.95m
6. Software Configuration & Functional Features
This automatic welding robot workstation is equipped with professional intelligent welding software modules to ensure intelligent and precise welding:
- Arc Welding Professional Program
- Smartac Intelligent Control System
- Arc Sensor Real-time Detection Function
Equipped with real-time arc tracking and intelligent sensing technology, the equipment can automatically adjust welding parameters, effectively solve welding deviation problems, greatly improve welding quality and yield, and reduce manual intervention.
7. Product Advantages & Customization Notes
- High Precision: The whole machine achieves ±0.1mm repeated positioning accuracy, meeting high-standard precision welding requirements.
- Large Working Range: Multi-axis stroke design + 360° full-range rotation positioner, covering large workpieces and complex welding angles.
- Stable Performance: Matched with PowerWave 455M high-power welding power source, the welding current is stable, the weld seam is uniform and firm.
- Strong Compatibility: Support intelligent arc sensing and automatic calibration, suitable for mass automated production.
Remarks: All configurations of the robotic welding integrated automation equipment can be flexibly customized and optimized according to actual workpiece structures and welding process requirements to meet personalized production needs.
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