Surface defect detection equipment

Provide data acquisition system solutions for customers, mainly focusing on visual inspection system solutions. The company's main business areas are currently concentrated in lead frame visual inspection, semiconductor visual inspection, defect detection in the coil/pipe industry, and defect detection in automotive parts.

Detect product category

Aluminum bar

Aluminum foil

Wire/cable

Plastic bellows

Metal bellows

Hose/Rubber hose

Defect detection box body contains outer diameter gauge:

Purchased outer diameter gauge is placed inside the detection equipment box body

Optional 1

Optional 2

Inkjet printer: When there is NG product, mark the NG position

Feeding Mechanism

Assisted Traction

Visual inspection company

Auxiliary Traction

Camera 1

The device uses 4 cameras, evenly distributed around the cable, which can achieve dead-angle-free detection. Product movement drives the encoder for shooting triggers.

Camera 2

Camera 4

Camera 3

Main Technical Parameters

Item

Metrics and Specifications

Camera Configuration

Configure 4 2K line scan cameras / 4 4K line scan cameras / multiple line scans

Product Detection Size

Standard machine detects diameters 18mm-30mm / 0.5-5mm small diameters / 30-300 large diameters

Detection type

Square, round, threaded products

Product appearance color

Black, Other Colors

Detection Defect Types

Surface defects such as nodules, convexities, pits, damage, and welds

Detection Accuracy

0.2mmX0.2mm

Equipment Lifespan

Main components > 20,000 hours, Camera > 5 years, Light Source > 3 years

Operating Environment

Indoor, dry, low humidity, clean environment, 10-40℃

Detection Rate

＞97% (related to detection parameter settings)

False Alarm Rate

＜3% (related to detection parameter settings)

Detection Speed

Standard machine production line speed is less than 30M/minute, development machine is less than 120M/minute

Installation Location

Before printing equipment

Visual defect detection results

Protrusion

Damage

Bulge

Crease

Embossing

Connector

Stain

Bulge

Damage

Missing

Other Anomaly

Contamination

Contact Us

Mobile: +86 18954841698

Email: [email protected]

Address: Room 610, Block A, Zijin Plaza, No. 658 Jinggangshan Road, Huangdao District, Qingdao City, Shandong Province, China

WhatsApp: +86 18954841698

WeChat

telephone