The advantage of cutting circular discs from a product perspective lies in:
(1) The yield of circular discs can not only reach about 80% after deducting shaft hole materials, but also significantly improve production efficiency.
(2) The introduction of nested cutting discs greatly reduces the safety hazards of traditional manual cutting. The discs have high precision and strong universality, and can be widely used for groove stamping of various motor stator and rotor discs. With the maturity of automatic feeding and receiving technology for disc groove making, it can also reduce labor intensity.
(3) We will change the way the motor punching industry reserves raw materials, reduce warehouse storage, especially by lowering the cost of capital occupation for enterprises and improving capital turnover.
(4) Reducing logistics costs, more than 20% of the raw materials and waste materials that originally entered the enterprise need to be transported out, which means that 20% of the logistics transportation volume can be reduced at the source.
(5) High cost-effectiveness: Due to our large-scale and mass production organization, the cost is relatively low. We adhere to the principle of benefiting customers and allow motor manufacturers to share the achievements brought by our new technologies and processes.
(6) Rest assured in service: We will imitate supermarket management, which is equivalent to a "motor disc supermarket" that integrates production and sales. We will unify the design code and use current database management software to meet the needs of different customers in a timely, convenient, and fast manner. We not only provide regular standard services to customers, but also provide one-on-one services for customers with special needs, because we have a research and development manufacturing team with strong support and high-precision mold equipment as guarantee.
2. "S"-shaped gourd material
The "S"-shaped gourd material is a new technology developed by Ningbo Hongda Mold Company and successfully applied by Suzhou Huaneng. Its advantages lie in:
(1) It can be conveniently applied to ordinary punching machines, without any difference from traditional straight bar feeding, and does not require any additional equipment.
(2) S-shaped gourd material is more suitable for the use of high-speed punching machines, which can improve production efficiency and utilization rate (compared with linear feeding). The utilization rate can be increased by 6-8% points.
The successful development of S-shaped gourd material is a highlight of improving material utilization in the motor industry, which will rapidly enhance the competitiveness of motor manufacturers.