Product Center
The main products include: a series of prefabricated concrete blocks/boards complete sets of equipment, a series of comprehensive utilization equipment for solid waste/tailings powder, a series of complete sets of equipment for concrete blocks/porous bricks/PC bricks, etc.
Bidirectional Static
Pressure Molding Machine
Series
Block molding
machine series
Lightweight aerated
concrete system
Series of
complementary
products
Automatic pallet-free
fully automatic
packaging equipment set
1. Mixer
2. Vertical shaft planetary mixer
3. Screw conveyor
4. Cement silo
5. Belt conveyor
6. Storage hopper
7. Bidirectional static pressure brick machine
8. Brick stacking machine
9. Grouped belt conveyor
10. Wet brick conveyor
11. Tray conveyor
12. Tray release machine
13. Mother and daughter kiln vehicle
14. Dry brick conveyor
15. Brick dismantling machine
16. Push block machine 1
17. Chain conveyor
18. Pallet stacking machine
19. Pallet conveyor
20. Push block machine 2
21. Grouping belt machine
22. Palletizing machine
23. Stacker
24. Rotating packaging machine
25. Central control system
26. Curing kiln
Bidirectional Static Pressure Molding Machine Series
Product Introduction
The main raw material is fine powder. The gradation is determined according to different products. Since the binding materials can be selected from cement, quicklime, calcium carbide slag, etc., the requirements for the fineness and composition of the raw materials are more flexible and adaptable. Different production processes and ratio formulas are formulated according to different solid waste conditions.
Products and markets: Various load-bearing and non-load-bearing bricks, water conservancy bricks, pavement bricks, antique bricks, etc.
Product brick shape
Main technical parameters
The press adopts a sturdy four-column structure. The upper and lower beams are driven by two main oil cylinders of the same diameter, truly achieving bidirectional pressure application. The products are dense, homogeneous, and have high strength.
By using hydraulic staged pressure application and multiple automatic exhaust technologies, the problem of layering and micro-cracks in the products is solved.
By adopting a forced core-breaking and mixing material-dispensing mechanism, the material distribution becomes more uniform. The clamping device employs a flexible film brick-clamping technology, resulting in a high production rate of the finished products.
It can realize a new code brick arrangement method with rotational interlacing.
Bidirectional static pressure machine
The hydraulic system adopts the high-pressure pump from Parker of the United States and hydraulic proportional control technology, making the entire machine operate more smoothly and reliably.
The Siemens programmable control system is adopted to achieve high-quality and efficient molding of materials according to different process requirements, with wide adaptability.
The two-way static pressure brick machine adopts a five-rod four-column structure. That is, the middle mold frame is fixed in the middle of the columns, and the upper and lower moving rods are respectively fixed to the upper and lower main oil cylinders. The hydraulic brick machine drives the moving rods to perform two-way by the main oil cylinders fixed in the upper and lower rods. The pressure application method of the two-way hydraulic brick machine follows the "one light, three heavy" two-way three-time pressure application method. Each pressure application process has a brief pause to minimize the air in the material and ensure the density of the bricks, thereby increasing the yield of the brick blanks.
The upper and lower moving rods are precisely processed. The four columns serve as guide rods, which solves the instability of the guidance of the upper and lower moving rods. Not only does this improve the running speed, but the sealing performance of the main oil cylinders has also been greatly improved. The oil cylinders are less likely to be damaged and leak, thereby enhancing the reliability of the equipment.
Block molding machine series - Rack curing production line
1. Batching Machine
2. Base Mix Cement Silo
3. Face Mix Cement Silo
4. Base Mixer
5. Face Mixer
6. Base Conveyor
7. Face Conveyor
8. Block Forming Machine
9. Face Distributor
10. Loading Machine (Curing Rack)
11.Curing Rack Conveyor
12.Unloading Machine (Curing Rack)
13.Block Pusher
14.Pallet Return Conveyor
15.Palletizer
16.Stack Conveyor
17.Finished Product Packing Machine
18.Central Control Room
19.Curing Kiln
Block forming machine series - Offline palletizing production line
1. Batching Machine
2. Base Mix Cement Silo
3. Face Mix Cement Silo
4. Base Mixer
5. Face Mixer
6. Base Conveyor
7. Face Conveyor
8. Block Forming Machine
9. Face Distributor
10. Pallet Stacker
10. Pallet Stacker
11. Guide Frame
12. Finished Product Conveyor
13. Pallet Lifter
14. Pallet Feeder
15. Palletizer
16. Pallet Stacking Machine
17. Pallet Loader
18. Stack Conveyor
19. Finished Product Packing Machine
20. Central Control Room
21. Curing Kiln
Block molding machine series - Closed type fully automatic production line
1. Base Mix Cement Silo
2. Face Mix Cement Silo
3. Base Batching Machine
4. Face Batching Machine
5. Base Mixer
6. Face Mixer
7. Base Conveyor
8. Face Conveyor
9. Block Forming Machine
10. Face Distributor
11. Pallet Lifting Machine
12. Master-slave Kiln Car
13. Pallet Lowering Machine
14. Block Pusher
15. Pallet Return Conveyor
16. Pallet Return Conveyor
17. Robotic Palletizer
18. Stack Conveyor
19. Finished Product Packing Machine
20. Central Control Room
21. Curing Kiln
Product Introduction
1. The coarse aggregate and fine aggregate are used in combination. Generally, they are classified into three fineness grades: 0-3mm, 3-5mm, and 5-8mm. The particle size ratio should be adjusted according to the strength grade of different products.
2. Products and application scope: Various water conservancy slope protection bricks, pavement bricks, permeable bricks, imitation stone bricks, etc. These products are widely used in municipal squares, garden landscapes, water conservancy, roads and other projects.
Product brick shape
The main products of the block forming machine series
TNY1800
TNY1500
TNY1200
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TNY900
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QFT10-15
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QT10-15
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The main products of the block forming machine series
QFT8-15
QFT6-15
QFT4-15
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QFT3-15
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QTJ4
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TNY1800
·High-efficiency Servo Vibration Technology
The vibration system is driven by eight servo motors to actuate eccentric devices. Servo control technology enables the vibrator to run at ultra-high rotating speed with large excitation force. The excitation force is evenly distributed on the vibration table to guarantee the strength and compactness of products.
·Servo Hydraulic Control Technology
The hydraulic system adopts servo control technology to realize fast movement and braking functions for feeding, pressure head lifting/lowering, demoulding and material distributing. Flexible automatic control technology is applied during operation to reduce hydraulic impact and noise, comprehensively improving the production efficiency and stability of the whole machine.
· Hydraulic Arch-breaking Technology
Equipped with hydraulic arch-breaking feeding device, it effectively solves the uneven material distribution problem of super-large block forming machines, and improves the quality and strength of finished products.
· Air Bag Clamping Technology
Both upper and lower moulds adopt air bag clamping technology, featuring precise positioning and convenient & fast installation.
· Air Bag Shock Absorption System
The mould box is equipped with an air bag shock absorption system with adjustable damping effect, which reduces working noise and extends service life.
· Intelligent Control System
The whole process adopts PLC intelligent control and human-machine interface (HMI) system to realize random signal analysis, fault diagnosis and various parameter settings. It is easy to operate with a high degree of automation.
Main Technical Features:
TNY1800
Host machine
Servo motor drive
Independent rapid
discharging mechanism
High-strength fabric structure
Double-opening storage hopper
Automatic locking mechanism of the mold
Airbag shock absorption system
Hydraulic propulsion material distribution system
High-strength wear-resistant platform
TNY1500
·High-efficiency Servo Vibration Technology
The vibration system is driven by eight servo motors to actuate eccentric devices. Servo control technology enables the vibrator to run at ultra-high rotating speed with large excitation force. The excitation force is evenly distributed on the vibration table to guarantee the strength and compactness of products.
·Servo Hydraulic Control Technology
The hydraulic system adopts servo control technology to realize fast movement and braking functions for feeding, pressure head lifting/lowering, demoulding and material distributing. Flexible automatic control technology is applied during operation to reduce hydraulic impact and noise, comprehensively improving the production efficiency and stability of the whole machine.
· Hydraulic Arch-breaking Technology
Equipped with hydraulic arch-breaking feeding device, it effectively solves the uneven material distribution problem of super-large block forming machines, and improves the quality and strength of finished products.
· Air Bag Clamping Technology
Both upper and lower moulds adopt air bag clamping technology, featuring precise positioning and convenient & fast installation.
· Air Bag Shock Absorption System
The mould box is equipped with an air bag shock absorption system with adjustable damping effect, which reduces working noise and extends service life.
· Intelligent Control System
The whole process adopts PLC intelligent control and human-machine interface (HMI) system to realize random signal analysis, fault diagnosis and various parameter settings. It is easy to operate with a high degree of automation.
TNY1500
Host machine
Servo motor drive
Independent rapid
discharging mechanism
High-strength fabric structure
Double-opening storage hopper
Automatic locking mechanism of the mold
Airbag shock absorption system
Hydraulic propulsion material distribution system
High-strength wear-resistant platform
TNY1200
· High-efficiency Servo Vibration Technology
The vibration system is driven by four servo motors to actuate eccentric devices. Servo control technology enables the vibrator to achieve ultra-high rotating speed and large excitation force. The excitation force is evenly distributed on the vibration table to guarantee the strength and density of finished products.
·Servo Hydraulic Control Technology
The hydraulic system adopts servo control technology to realize fast operation and braking of feeding, pressure head lifting, demoulding, material distributing and other actions. Flexible automatic control technology is applied during operation to reduce hydraulic impact and noise, and comprehensively improve the production efficiency and stability of the whole machine.
·Arch Breaking Technology
The arch breaking device is driven by a dual-motor reducer, which realizes 360° rapid rotary arch breaking and ensures fast and consistent material distribution in mould cavities.
·Air Bag Clamping Technology
Air bag clamping technology is adopted for both the upper and lower moulds, featuring precise positioning and convenient and fast installation.
·Air Bag Shock Absorption System
The mould box is equipped with an air bag shock absorption system with adjustable shock absorption effect, which reduces operating noise and extends service life.
·Intelligent Control System
The whole process adopts PLC intelligent control and human-machine interface dialogue system to realize random signal analysis, fault diagnosis and various parameter setting. It is easy to operate with a high degree of automation.
TNY1200
Dual power breakthrough arch system
Integral alloy mold
Fabric buffer and shock absorption system
High-strength fabric system
TNY900
· High-efficiency Servo Vibration Technology
The vibration system is driven by four servo motors to actuate eccentric devices. Servo control technology enables the vibrator to achieve ultra-high rotating speed and large excitation force. The excitation force is evenly distributed on the vibration table to guarantee the strength and density of finished products.
·Servo Hydraulic Control Technology
The hydraulic system adopts servo control technology to realize fast operation and braking of feeding, pressure head lifting, demoulding, material distributing and other actions. Flexible automatic control technology is applied during operation to reduce hydraulic impact and noise, and comprehensively improve the production efficiency and stability of the whole machine.
·Arch Breaking Technology
The arch breaking device is driven by a dual-motor reducer, which realizes 360° rapid rotary arch breaking and ensures fast and consistent material distribution in mould cavities.
·Air Bag Clamping Technology
Air bag clamping technology is adopted for both the upper and lower moulds, featuring precise positioning and convenient and fast installation.
·Air Bag Shock Absorption System
The mould box is equipped with an air bag shock absorption system with adjustable shock absorption effect, which reduces operating noise and extends service life.
·Intelligent Control System
The whole process adopts PLC intelligent control and human-machine interface dialogue system to realize random signal analysis, fault diagnosis and various parameter setting. It is easy to operate with a high degree of automation.
TNY900
Dual power breakthrough arch system
Integral alloy mold
Fabric buffer and shock absorption system
High-strength fabric system
QFT10-15
QT10-15
Complete set of equipment for fully automatic production line of autoclaved aerated concrete
ALC/AAC
1. Raw materials: The tailings rich in SiO2 are the remaining substances after selection, containing a large amount of mineral sludge, and the fineness of the fine tailings is approximately 200 mesh or above.
2. Products and application scope: Aerated blocks AAC and aerated panels ALC, prefabricated lightweight partition panels for buildings.
Product Introduction
1. Raw materials: The tailings rich in SiO2 are the remaining substances after selection, containing a large amount of mineral sludge, and the fineness of the fine tailings is approximately 200 mesh or above.
2. Products and application scope: Aerated blocks AAC and aerated panels ALC, lightweight partition boards for prefabricated buildings.
Product brick shape
Automatic pallet-free fully automatic packaging equipment set
Low-level offline palletizing system
High-level offline palletizing system
The offline palletizing system is mainly a specialized palletizing system developed to address the problems of high labor intensity and low production efficiency in brick factories' current production processes. It can operate independently and significantly enhances the automation of brick production.