Small Batch Silicone Vacuum Casting
,Silicone Vacuum Casting Parts
,Silicone Vacuum Casting Rapid Prototyping
Silicone Vacuum Casting Small Batch Custom Parts Nylon ABS Rubber PC Material
Product Description
The vacuum casting technology which uses prototype (SLA laser rapid prototyping piece, CNC products) to make a silicone mold under vacuum, and is poured under vacuum conditions, such as PU, ABS, etc. Vacuum casting is also used to clone the prototype or copy the piece. This method is especially suitable for small batch production. It is a low-cost solution to solve experimental production and small batch production in a short time, and can also meet the functional test proofing of some structurally complicated engineering samples. Crida's vacuum casting services offer a reliable alternative to injection molding, bridging the gap between prototype development and full production with low costs and long lead times. This provides cost-effective, quality-assured solutions for specific customer needs.
Advantages
1. The cost is low and the production cycle of the product is relatively short. Less waste and processing costs are much lower than CNC machining and 3D printing.
2. It is suitable for the processing and production of small batch products. After making an original version, it can be copied according to the original version, and the production efficiency is high.
3. Good mold operation. The soft molds after curing are all transparent or translucent, have good tensile strength, and are easy to cut and shape.
4. The probability of processing failure is small. As long as there is no problem with the original, the copy will naturally not go wrong.
5. Good repeatability. The silicone for molding has good fluidity before curing, and the fine structure and decoration of the model can be accurately maintained with vacuum defoaming.
Technical Parameters
| Product Name | Custom Vacuum Cast Silicon Rubber Mold Parts Prototype |
| Shaping Mode | Silicone Mould |
| Micro Machining or Not | Micro Machining |
| Material | ABS, POM, PMMA, PP, PC, PE, PA, PPS, PVC etc |
| MOQ | 1 piece |
| Surface Treatment | Polish, Painting, Silk-printing, UV coating |
| Drawing Format | IGS STP STL |
| Tolerances | ±0.1mm |
| Color | Can be customized |
| Shipment | UPS, DHL, FEDEX, TNT |
| Specification | Customized |
| Application | Car, Household Appliances, Furniture, Commodity |
| Size | Customized |
| Packing | Eco-packaging: EPE Foam, Carton, Wooden boxes, and other tailor-made packing per customer's requirement |
Technical Support & Services
Technical Support
• Process Design: We assist customers to design reasonable vacuum casting process solutions according to factors such as the structure, performance requirements and production batch of parts, such as determining parameters such as mold structure, pouring system, vacuum degree and filling speed.
• Material Selection: Based on the use environment and performance characteristics of the parts, we will provide suitable plastic material recommendations, such as polyurethane materials with different hardness, strength and heat resistance, and introduce the performance parameters and processing characteristics of the materials.
• Simulation Analysis: We will use professional casting simulation software to simulate the vacuum casting process and predict possible defects such as pores, deformation, cracks, etc., and then optimize process parameters and improve part quality.
Service Content
• Prototype Production: We will quickly produce prototypes of plastic parts according to customer design drawings or samples for product functional testing, appearance evaluation and design verification, etc., to help customers find problems and make improvements in time during the product development stage.
• Small batch production: We undertake small batch production orders for plastic parts to meet customers' needs in product trial sales, R&D verification or small batch customization, with the advantages of short production cycle and low cost.
• Surface treatment: We provide a variety of surface treatment services, such as painting, electroplating, sandblasting, silk screen printing, etc., to improve the appearance quality of parts, improve corrosion resistance and wear resistance and other properties.
• Quality inspection: During the production process, we conduct strict quality inspections on parts, including dimensional accuracy measurement, appearance inspection, performance testing, etc., to ensure that the parts meet customer specifications. At the same time, we can also provide customers with quality inspection reports and related technical support.
• After-sales service: We have established a complete after-sales service system to respond to customers' after-sales needs in a timely manner, such as solving problems that arise during product use, providing technical advice, and assisting customers in product improvements.
The companies that we provide technical support and services for vacuum casting parts usually have professional technical teams, advanced production equipment and rich industry experience, and can provide customers with one-stop solutions from product design to production and manufacturing, helping customers to quickly and efficiently develop and produce plastic parts.
