Product Introduction
YSHT6PThe Series Vacuum Heat Treatment Furnace is a production-oriented vacuum heat treatment furnace specifically developed for metal electronic series products. This equipment is mainly used for the vacuum heat treatment process of various small hardware parts made of materials such as copper, beryllium copper, stainless steel, cupronickel, nickel silver, zinc white copper, brass, red copper, bronze, etc. This includes stamped pieces, shielding covers, metal shrapnel, riveted parts, rivets, silver contacts, silver-copper composite pieces, bimetallic pieces, copper contacts, silver contacts, probes, and more. The equipment is equipped with a complete vacuum system and heating system, which can effectively improve the toughness and hardness of products and ensure that the product surface is not oxidized during the heat treatment process. By simplifying the process flow,YSHT6PThe Series makes production safer and more efficient, significantly saving labor and process costs, and improving production efficiency. It is an ideal equipment for vacuum heat treatment of electronic hardware parts.
Technical Features
High vacuum heat treatment environment: Equipped with a high-performance vacuum unit, the furnace can achieve a high vacuum level, effectively preventing oxidation and discoloration of metal parts during heating, and maintaining their bright metallic luster.
Uniform temperature field design: Optimized heating element layout and furnace chamber structure, combined with high-purity alumina fiber insulation material, achieve uniform temperature distribution within the furnace, ensuring consistency in batch part processing.
Precise programmable temperature control: Utilizes intelligent PID regulation and multi-stage program control with high temperature control accuracy. Heat treatment curves can be flexibly set according to different materials (e.g., solid solution aging for beryllium copper, stress relief for stainless steel, etc.).
Rapid cooling system: Optional gas quenching and forced cooling devices can shorten the process cycle, improve production efficiency, and ensure part hardness and structural properties.
Safe and Reliable Structure: The furnace body has a double-layer sealing structure, equipped with multiple safety devices such as over-temperature alarm, vacuum interlock, and water pressure protection; the operation interface is user-friendly, reducing the risk of misoperation.
Suitable for batch production: The furnace chamber's effective size is designed for small hardware parts. It can be used with multi-layer baskets or fixtures to process large batches of parts at once, reducing per-piece cost.
Application Fields
Electronic and Communication Hardware Parts: Vacuum annealing or stress relief treatment for shielding covers, metal shrapnel, stamped pieces, probes, etc., to improve elasticity and dimensional stability.
Vacuum heat treatment for contact and composite contact materials such as silver contacts, silver-copper composite sheets, copper contacts, and silver contacts, ensuring contact hardness and conductivity.
Vacuum degassing and homogenization treatment for precision rivets and riveted parts made of copper or stainless steel, improving riveting reliability.
Bimetallic Thermosensitive Elements: Vacuum annealing and shaping heat treatment for bimetallic pieces and thermal protector elements, ensuring consistent bending characteristics.
Bright heat treatment for various copper alloys and small stainless steel parts, such as cupronickel casings, beryllium copper shims, brass terminals, and bronze elastic components.
Product Advantages
Effectively prevents oxidation and discoloration: Heating in a vacuum environment ensures that parts have no oxide scale or discoloration on the surface, eliminating the need for subsequent pickling, polishing, or pre-plating treatment.
Enhances product mechanical properties: Precise temperature control and vacuum environment can fully leverage the heat treatment potential of materials, improving part toughness, hardness, and elasticity to meet the stringent requirements of electronic components.
Simplifies process flow: Vacuum heat treatment completes degreasing, degassing, solid solution, aging, or annealing in one step, shortening the production chain and reducing equipment investment and process turnover.
Saves labor and process costs: Fully automatic program control allows one person to operate multiple units. No protective atmosphere cylinders or atmosphere consumption are required, resulting in low long-term operating costs.
High production efficiency: Rapid heating and cooling, along with a reasonable loading capacity design, allow for large batch processing per furnace, making it suitable for continuous batch production of electronic hardware parts.
Safe and environmentally friendly: The sealed vacuum system has no harmful gas emissions. No flammable atmospheres like hydrogen are used, ensuring high workshop safety.
