Product Introduction
YSHT6PTungku perlakuan panas vakum seri ini adalah tungku perlakuan panas vakum tipe produksi yang dikembangkan khusus untuk produk seri elektronik logam. Peralatan ini terutama diterapkan pada proses perlakuan panas vakum berbagai komponen perangkat keras kecil yang terbuat dari tembaga, tembaga berilium, baja tahan karat, tembaga putih, tembaga nikel, tembaga nikel seng, kuningan, tembaga murni, perunggu, dll., termasuk pelat cetakan, penutup pelindung, pegas logam, komponen keling, paku keling, kontak perak, pelat komposit perak-tembaga, pelat bimetal, kontak tembaga, kontak perak, probe, dll. Peralatan ini dilengkapi dengan sistem vakum dan sistem pemanas yang lengkap, yang dapat secara efektif meningkatkan ketangguhan dan kekerasan produk, serta memastikan permukaan produk tidak teroksidasi selama proses perlakuan panas. Dengan menyederhanakan alur proses perlakuan,YSHT6PSeri ini membuat produksi lebih aman dan efisien, secara signifikan menghemat biaya tenaga kerja dan proses, serta meningkatkan efisiensi produksi, menjadikannya peralatan ideal untuk perlakuan panas vakum komponen perangkat keras elektronik.
Technical Features
High vacuum heat treatment environment: Equipped with a high-performance vacuum unit, the furnace can achieve a high vacuum degree, effectively preventing oxidation and discoloration of metal parts during heating, and maintaining their bright metallic luster.
Uniform temperature field design: Optimized heating element layout and furnace structure, combined with high-purity alumina fiber insulation material, achieve uniform temperature distribution within the furnace, ensuring consistency in batch part processing.
Precise programmable temperature control: Utilizes intelligent PID regulation and multi-stage program control with high temperature control accuracy, allowing flexible setting of heat treatment curves according to different materials (e.g., beryllium copper solution aging, stainless steel stress relief, etc.).
Rapid cooling system: Optional gas quenching forced cooling device can shorten the process cycle, improve production efficiency, and ensure part hardness and structural properties.
Struktur yang aman dan andal: struktur segel ganda pada badan tungku, dilengkapi dengan berbagai perangkat keselamatan seperti alarm suhu berlebih, interlock vakum, perlindungan tekanan air; antarmuka operasi yang ramah pengguna, mengurangi risiko kesalahan operasi.
Adaptable for batch production: The furnace effective size is designed for small hardware parts, capable of pairing with multi-layer baskets or fixtures to process large batches of parts at once, reducing per-piece cost.
Application Fields
Komponen perangkat keras elektronik dan komunikasi: penutup pelindung, pegas logam, pelat cetakan, probe, dll. perlakuan anil vakum atau penghilangan tegangan, meningkatkan elastisitas dan stabilitas dimensi.
Contact and composite contact materials: Vacuum heat treatment of silver contacts, silver-copper composite sheets, copper contacts, and silver contacts to ensure contact hardness and conductivity.
Precision riveting and rivets: Vacuum outgassing and homogenization treatment of copper or stainless steel rivets and riveted components to improve riveting reliability.
Elemen sensitif termal bimetal: perlakuan panas pembentukan vakum untuk pelat bimetal dan elemen pelindung termal, memastikan konsistensi karakteristik lentur.
Bright heat treatment for various copper alloys and stainless steel small parts: such as cupronickel casings, beryllium copper shims, brass terminals, bronze elastic components, etc.
Keunggulan Produk
Effectively prevents oxidation and discoloration: Heated in a vacuum environment, parts have no scale or discoloration on the surface, eliminating subsequent pickling, polishing, or pre-plating processes.
Enhances product mechanical properties: Precise temperature control and vacuum environment can fully leverage the heat treatment potential of materials, improving part toughness, hardness, and elasticity to meet the stringent requirements of electronic components.
Simplifies process flow: Vacuum heat treatment completes degreasing, outgassing, solution treatment, aging, or annealing in one step, shortening the production chain and reducing equipment investment and process turnover.
Saves labor and process costs: Fully automatic program control allows one person to operate multiple equipment; no need for protective atmosphere cylinders or atmosphere consumption, resulting in low long-term operating costs.
High production efficiency: Rapid heating and cooling, coupled with a reasonable loading capacity design, allows for large batch processing per furnace, suitable for continuous batch production of electronic hardware parts.
Safe and environmentally friendly: Sealed vacuum system with no harmful gas emissions; no flammable atmospheres like hydrogen, ensuring high workshop safety.
