Product Introduction
RMS1300-80-64 The vacuum brazing furnace will vacuum/The perfect combination of protective atmosphere and high-temperature brazing process, this is a high-vacuum brazing equipment specially developed by our company for industries such as aluminum alloys, copper alloys, stainless steel, ceramic materials, electronic ceramics, superhard materials, and diamond products. The equipment features extremely high temperature field uniformity, precise control accuracy, and a reasonable structural design. Coupled with an intelligent control system, it makes the production process safer and more efficient, effectively saving labor and process costs, and improving product yield and production efficiency. It is an ideal choice for modern precision brazing connections.
Technical Features
High vacuum/Atmosphere Compatibility: High ultimate vacuum degree can meet the requirements of non-oxidative and non-polluting brazing; at the same time, protective atmospheres such as nitrogen and argon can be introduced to adapt to brazing processes for different material combinations.
Ultra-high temperature field uniformity: Optimized heating element layout and multi-zone independent temperature control technology ensure uniform temperature distribution within the furnace, guaranteeing consistent braze seams for large workpieces or complex assemblies.
Precise temperature control system: Adopts high-precisionPIDregulation and intelligent program control, achieving high temperature control accuracy. It can precisely execute multi-stage heating, holding, and cooling curves to ensure sufficient wetting of the filler metal without damaging the base material.
Safe and reliable structural design: The furnace body adopts a double-layer water-cooled or air-cooled structure with a low outer shell temperature. It is equipped with multiple safety protections such as over-temperature alarm, water pressure undervoltage, and vacuum interlock for stable operation.
Reasonable Loading Space: ModelRMS1300-80-64 Provides a reasonable effective furnace size, making it easy to place workpieces of various shapes, convenient for loading and unloading, and suitable for mass production.
Energy saving and high efficiency: High-quality insulation materials and low thermal mass design ensure rapid heating and excellent insulation performance, reducing energy consumption. The fast cooling system can shorten the process cycle.
Application Fields
Aluminum Alloy and Copper Alloy Brazing: Used for vacuum brazing of automotive heat exchangers, air conditioning pipelines, electronic radiators, liquid cooling plates, etc., achieving a "fluxclean connection."
Stainless steel and high-temperature alloy brazing: Suitable for precision brazing of stainless steel keys, bellows, and sensor housings in aerospace, instrumentation, and medical devices.
Ceramic and metal brazing: Such as metallized brazing connections between electronic ceramic housings and Kovar alloys, and between aluminum nitride substrates and copper electrodes.
Superhard materials and diamond products: Used for vacuum brazing of diamond particles to steel substrates in diamond drill bits, saw blades, and grinding tools, improving holding force and service life.
Electronic component packaging: Such as hermetic brazing of relay, connector, and sensor housings.
Product Advantages
Improve brazing quality and yield: High vacuum environment prevents oxidation and discoloration, while a uniform temperature field ensures sufficient filler metal melting and consistent flow, eliminating defects such as cold joints and pores.
Reduce process costs: No flux is required, eliminating subsequent cleaning steps. The integrated control system reduces manual intervention and lowers the requirements for operator skills.
Improve production efficiency: The rational structure facilitates rapid loading, and the efficient heating and cooling systems shorten the single-furnace cycle, making it suitable for batch continuous production.
Protect base material properties: Precise temperature control avoids overheating damage, which is particularly critical for sensitive materials like precision aluminum alloys and electronic ceramics.
Multi-purpose: The same equipment can perform brazing of various material combinations, as well as high vacuum annealing, outgassing, and other processes, offering strong expandability.
Safe and environmentally friendly: The fully sealed design prevents the leakage of harmful gases. The flux-free process reduces chemical pollutant emissions, complying with green manufacturing requirements.
