CALMLOFT® THERMO ARENA®

Product Description

CALMLOFT® THERMO ARENA® is an infrared‑absorbing heat‑generating thermal fill. Special polyester fibers embedded with nano‑fine particles absorb infrared rays emitted by sunlight and human body, and efficiently convert infrared energy into heat for self‑heating. Meanwhile, it locks in generated heat to deliver long‑lasting warmth.

Key Functions

1. Infrared absorption
2. Self heat generation
3. Heat retention for sustained warmth

Heat‑generation Mechanism

Atoms within nano‑fine particles resonate with infrared light energy. Atomic collisions produce thermal‑motion energy, generating heat.

Test Data

Tested per BOKEN infrared‑absorption thermal‑retention standard BQEA036‑2011 Test environment: 20 °C, 65% RH Test procedure: 10‑minute simulated‑sunlight irradiation, followed by 10‑minute measurement after light‑off. Samples of regular batting and THERMO ARENA® were measured simultaneously; positions were swapped and retested to obtain averaged results.

• At the end of 10‑minute irradiation: +4.5 °C temperature rise vs regular batting
• At 10 minutes after light‑off: +0.9 °C temperature rise vs regular batting

Multi-functional Fill Fiber! All functions integrated in one single material! Moisture-Absorbing Heat Generation + Light-Absorbing Thermal Retention + Moisture Absorption & Desorption + Deodorization

Moisture-Absorbing Heat Generation

When the fiber absorbs ambient water vapor, heat known as adsorption heat is generated. The moisture-absorbing heating effect delivers warmth. Excess moisture is expelled outward, preventing stuffiness and delivering a pleasant, comfortable warmth.

Light-Absorbing Thermal Retention

This eco-friendly heat-generating material uses fine metal carbide particles to absorb far-infrared rays radiated by sunlight and the human body, converting them into thermal energy for self-heating. Furthermore, it locks in generated heat and traps warmed air inside the fiber layer to sustain lasting warmth.

Moisture Absorption & Desorption

It readily absorbs moisture when ambient humidity is high and releases internal moisture to the surroundings under dry conditions. It cycles between moisture uptake and moisture release according to the surrounding environment.

Deodorization

It provides fast-acting deodorizing performance against ammonia, acetic acid, isovaleric acid and other odor-causing substances.

Recommended Applications: Apparel, comforters, mattress pads, cushions, dehumidifying mats, care pads, etc. Suitable for the apparel, bedding, outdoor, and brassiere industries.

CALMLOFT® MoistCycle™

Product Description

CALMLOFT® MoistCycle™ is a high-performance moisture-absorbing & desorbing functional fill. Its fiber polymer is modified by incorporating special moisture-regulating functional factors. It absorbs trapped moisture and humidity inside garments that cause stuffiness and clamminess, then releases moisture outward, delivering a consistently comfortable wearing experience.

Performance Data

Compared with regular batting under BOKEN BQE A034 test standard:

• Moisture absorption amount: 1.54×
• Moisture absorption speed: 1.15×
• Moisture release speed: 1.46×

Test conditions: Initial environment: 25°C / 40% RH → shifted to 25°C / 80% RH for moisture absorption. After reaching absorption equilibrium, specimens were moved back to the initial environment for moisture release testing. 60g regular batting and 60g MoistCycle™ fill were tested side by side.

Mechanism

Special moisture absorb/release factors are blended into the fiber polymer. The material actively captures internal humidity inside clothing and releases it to the outside, preventing stickiness and stuffiness.

Core Benefits

✅ Moisture absorption ✅ Moisture release ✅ Comfortable wearing feel

CALMLOFT® WATER‑REPELLENT FILL

Product Description

CALMLOFT® WATER‑REPELLENT FILL is a functional fill material that delivers internal water‑repellent protection for garments. It defends against light rain and everyday stains, making it ideal for outdoor apparel and commuting wear for variable‑weather conditions.

Key Features

Water Repellent / Easy‑to‑Clean Special water‑repellent finishing prevents water penetration and facilitates stain removal. Even when the outer fabric loses its water‑repellent performance or water seeps in through seams, this fill blocks moisture ingress and preserves the garment’s overall warmth and comfort.

Breathable It retains a soft, skin‑friendly handfeel after water‑repellent treatment. Superior breathability ensures long‑wearing comfort.

Practical Durability Withstands conventional laundering while maintaining consistent water‑repellent performance and shape retention. Wrinkles tend to recover naturally, requiring minimal ironing.

Care & Notes

Water‑repellent performance is not permanent. It may decline gradually due to repeated washing and friction. Harsh detergents such as bleach or alkaline agents and high‑temperature drying will accelerate performance degradation. Please strictly follow garment care label instructions.

CALMLOFT® STRETCH FIT FILL

Product Description

CALMLOFT® STRETCH FIT FILL is an elastic fill material engineered to deliver unrestricted movement and superior wearing comfort. Well-suited for fashion apparel, sportswear, workwear and children's wear.

Key Features

Stretch & Recovery Provides comfortable stretch conforming to body motions to relieve constriction during extended wear. Outstanding recovery performance enables the material to bounce back to its original form and effectively prevents shape distortion.

Breathable Boasts a soft, cotton-like handfeel alongside reliable breathability, delivering all-day pleasant comfort.

Practical Durability Wrinkle-resistant with low shrinkage and minimal deformation after washing. Simple routine care preserves its original shape for long-term service life.

Versatile Use Perfect for underwear, T-shirts, sportswear, casual pants and other items where comfort and freedom of movement are prioritized

REPREVE® Recycled Insulation

REPREVE® is a trusted eco‑conscious recycled fiber mainly produced from post‑consumer plastic bottles.

This material contributes to lower energy and water consumption as well as reduced greenhouse‑gas emissions, conserving the earth’s finite resources. It delivers diverse product possibilities without compromising quality, performance and aesthetic appearance.

Core Advantages

• Recycled Materials: Manufactured from 100% recycled feedstock
• Traceable: Full‑product traceability available
• GRS Approved: Compliant with Global Recycled Standard certification requirements
• Recycled Reliability: Globally‑recognized dependable recycled fiber solutions

REPREVE® is one of the world’s most well‑known environmentally friendly recycled fibers. Made predominantly from recycled plastic bottles, it enables supply‑chain traceability and supports GRS certification, providing stable recycled‑material options for manufacturers.

Recycling Process

1. Collect used plastic bottles
2. Clean and crush bottles into REPREVE bottle flakes
3. Process flakes into recycled polyester fibers
4. Convert fibers into insulation and padding fill materials
5. Apply the fill material to end‑use finished products

When integrated with value‑added functional technologies, REPREVE recycled polyester fibers can achieve multiple performance properties including moisture‑wicking & quick‑drying, thermal retention, elasticity & recovery, and UV protection.

It is an ideal fill material for high‑quality recycled end‑products and is widely applicable to home textiles and many other fields.

Product Description

SORONA® Fill is a bio‑based functional fill material manufactured with DuPont’s patented SORONA® polymer. Its core raw material originates from annually renewable plant‑derived feedstock. Adopting precision processing technology, this fill combines spring‑like mechanical performance with eco‑friendly benefits.

Compared with Nylon 6, its production process achieves 30 % lower energy consumption and 50 % reduction in greenhouse‑gas emissions, effectively lowering environmental impact.

Production Process

Renewable crops such as corn serve as feedstock. Starch is extracted and fermented to produce PDO for making SORONA® polymer. The polymer is then processed into staple fibers and further manufactured into soft, lofty fill.

Key Features: Spring‑Like Semicrystalline Molecular‑Chain Structure

1. Excellent Shape Recovery The unique spring‑like semicrystalline molecular‑chain structure delivers soft handfeel and long‑term resilience. Anti‑lumping and wrinkle‑recovery rates exceed 90 % even after 50 washing cycles.
2. High Loft & Thermal Insulation Lofty fiber structure forms stable air pockets, delivering reliable warmth retention.

Applications

• Home Textiles: Duvets, pillow cores, mattress interlayers (lofty warmth, anti‑lumping, easy‑care performance)
• Apparel: Thermal base layers, sportswear filling, outdoor wear (lightweight, resilient, outstanding recovery)
• Medical‑Care Products: Nursing pads, rehabilitation pillow cores (skin‑friendly, safe, disinfection‑resistant, moisture‑absorbent)
• Household Goods: Cushions, stuffed toys (soft touch, good resilience, eco‑friendly, low‑odor)

Supported by multiple international certifications, the material ensures product safety and promotes green industry transformation.