Acrylic Precision Machining & Microfluidic Chip Manufacturing | Beaulic
Precision CNC machining of clear acrylic components
ISO 9001 & 14001 certified · Exporting to 30+ countries

Precision acrylic & polymer parts, built to micron tolerances

We machine, bond and polish PMMA, COC/COP and engineering plastics for microfluidic chips, medical devices, optical components and fluid-handling systems. From a single prototype to series production — with full dimensional reports.

±0.005mm
Achievable tolerance
18yrs
Machining experience
24h
RFQ response time
30+
Export markets
Trusted by engineering teams in
Microfluidics IVD & Medical Photonics Water & Environment Analytical Instruments
Genuine sheet & rod machined from
Röchling Ensinger SABIC Evonik Mitsubishi Chemical Arkema
Why Beaulic

A manufacturing partner for parts that cannot fail

Transparent polymers are unforgiving: a burr on a microchannel or 3 µm of flatness error will show up in your assay, your optical path or your seal. We built our process around that reality — sharp tooling, temperature-stable machining, and inspection that happens before parts leave the floor.

  • Optical-grade edge quality. Diamond fly-cutting and flame polishing bring channels and light guides to Ra ≤ 0.02 µm.
  • Bonding that holds pressure. Thermal fusion, solvent and adhesive bonding validated by burst and leak testing.
  • Documentation by default. FAIR, dimensional reports and material certificates with every production lot.
  • Engineers answer your RFQ. Quotes are reviewed by a process engineer, not a sales inbox.
See how we solved it
Engineer inspecting a machined acrylic manifold on a coordinate measuring machine
Capabilities

One supplier, from raw sheet to bonded assembly

Machining, joining, finishing and inspection under one roof — so tolerances are not lost in transfers between vendors.

CNC Machining

3- and 4-axis milling plus turning of PMMA, PC, COC/COP, PSU and PEEK. Micro-tools down to Ø0.2 mm for channel and port geometry.

Technical details

Laser Cutting & Engraving

CO2 and UV laser processing for flat gaskets, windows and engraved scales. Edge quality controlled to avoid micro-crazing.

Technical details

Bonding & Assembly

Thermal fusion bonding, solvent bonding and PSA lamination for multi-layer chips and manifolds — with leak and burst verification.

Technical details

Polishing & Finishing

Flame and vapor polishing, diamond fly-cutting and optical lapping for clarity, light transmission and Ra down to 0.02 µm.

Technical details

Metrology & QC

CMM, vision measurement, white-light interferometry and roughness testing. First-article and lot reports issued as standard.

Technical details

Prototype to Series

Single-piece prototypes in 5–7 days, then bridge tooling and repeatable batch production with locked process parameters.

Technical details
Industries

Deep experience in five demanding applications

Each industry page covers the design constraints we see most often, the process route we recommend, and the tolerances we hold.

0.005 mm
Best achievable tolerance
0.02 µm
Surface roughness Ra
120 +
Active OEM customers
98.6 %
On-time delivery rate
CNC machining hall with acrylic sheet inventory and machining centers
01 / 04 CNC machining hall, Suzhou plant
5-axis machining center cutting a transparent acrylic part
02 / 04 Simultaneous 5-axis milling
Technicians bonding microfluidic chips in a Class 100,000 cleanroom
03 / 04 Class 100,000 bonding room
Engineer measuring an acrylic part on a CMM in the metrology lab
04 / 04 In-house metrology lab
Inside our facility

The machines and metrology behind every tolerance

Machining, annealing, bonding, polishing and inspection all happen under one roof in Suzhou. The steps that decide your tolerances are never subcontracted.

  • 3/4/5-axis CNC machining centers. Micro-tooling down to Ø0.2 mm for channels, ports and thin walls.
  • Class 100,000 cleanroom. Bonding, lamination and clean assembly for medical and optical parts.
  • In-house metrology lab. CMM, vision measurement and white-light interferometry — reports with every lot.
  • Annealing & stress-relief ovens. Dimensional stability you can quote against, lot after lot.
Tour our facility
Company strength

A walk through our shop floor

The machines, the cleanroom and the parts they produce — every photo below is a capability you can quote against.

12+
CNC & laser systems
100k
Class cleanroom
5–7 d
Prototype turnaround
CNC machining hall with acrylic sheet inventory
Workshop

CNC machining hall

Milling, turning and finishing bays under one roof in Suzhou — the whole route from raw sheet to inspected part stays in-house.

5-axis machining center cutting a transparent acrylic part
5-axis machining

Simultaneous 5-axis milling

Complex 3D geometries and multi-face features finished in a single setup, keeping positional accuracy off the stack-up.

Laser cutting machine processing clear acrylic sheet
Laser cell

CO2 & UV laser cutting

Flat gaskets, windows and engraved scales with a controlled heat-affected zone — no micro-crazing on polished faces.

Technicians bonding microfluidic chips in a cleanroom
Cleanroom

Class 100,000 bonding room

Thermal bonding, lamination and clean assembly for medical and optical parts, with particle control documented per lot.

Gloved hands polishing an acrylic optical window
Optical finishing

Polishing & lapping bench

Progressive diamond compound and flame polishing take optical faces down to Ra 0.02 µm.

Engineer measuring an acrylic manifold on a CMM
Metrology

In-house metrology lab

CMM, vision systems and white-light interferometry — dimensional reports travel with every shipment.

Transparent PMMA microfluidic chip with machined channels
Products

Microfluidic chips

Multi-layer PMMA and COC chips, channels bonded and burst-tested before they leave the cleanroom.

Finished precision acrylic and engineering plastic parts with caliper
Products

Series parts, ready to ship

From manifolds to PEEK bushings — production lots with locked parameters and full documentation.

How we work

From drawing to delivered lot in four steps

Design review

An engineer checks your STEP/DXF for machinability, draft, wall thickness and bonding strategy — and flags cost drivers before quoting.

Quote & DFM

Itemised quotation within 24 hours, including tooling, material, finishing and inspection, plus a DFM note where changes save money.

Prototype & validate

First parts in 5–7 days with dimensional report, leak test and photographs for your approval before series release.

Series production

Locked parameters, SPC sampling and lot documentation. Shipping via DHL/FedEx door-to-door or your forwarder.

Case studies

Recent projects

Selected programmes, anonymised at customer request. Full references available under NDA.

Painted and engraved cast-acrylic mask plate
Featured case study

Twenty H7 bores at Ø0.02 mm true position — on a painted, engraved acrylic plate

A 14-operation build-to-print route for a laser-systems OEM: tempering, optical windows, masked painting and engraving, with the six drawing questions settled before the first cut.

Read the full case study →
Multi-layer PMMA microfluidic chip Microfluidics

5-layer PMMA chip for point-of-care IVD

Channel depth held to ±8 µm across a 75 × 25 mm footprint, thermally bonded and burst-tested to 4 bar.

±8 µmChannel depth
4 barBurst pressure
21 daysTo first lot
Polished acrylic light guide plate Optics

Optical light guide for a diagnostic reader

Diamond-fly-cut faces achieving Ra 0.02 µm and 92 % transmission, replacing a glass part at one third of the cost.

Ra 0.02 µmSurface finish
92 %Transmission
−65 %Part cost
Acrylic flow cell assembly Water treatment

In-line flow cell for turbidity sensing

Bonded acrylic body with quartz windows, pressure-cycled 10,000 times with zero leakage in continuous field trials.

10 kPressure cycles
0Leak failures
6 barWorking pressure
View all case studies

Send a drawing, get a manufacturable answer

Upload STEP, DXF or PDF files with your tolerance requirements. An engineer reviews every RFQ and replies within one business day.

Request a Quote